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Pharmaceutical Facility Air Compressor Heat Exchanger

Objective: The tower had a running battle with algae even though it was being treated with algaecide. The bacterial plate counts were running at 10,000,000/ml. Scaling in the pipes and the air compressors was a problem, with leaks in the cooling tower pump seals starting as early as 4 to 6 weeks after replacement.

Results: As the chemicals, which act as nourishment for the bugs, were eliminated, along with the de-scaling that was taking place as the result of the electrostatic water treatment, the bacterial plate count dropped from 10,000,000/ml down to 1,000/ml. Algae had all but disappeared and the tower pump seals stopped leaking. The de-scaling of the inner and after heat exchangers on the Atlas Capco air compressor as a result of the ELECTROchem System after one year without chemicals evidenced increased equipment efficiency and energy conservation.

200 hp Atlas Copco air compressor intercooler, aftercooler shell, and tube heat exchangers after one + years on the ELECTROchem Water System with no maintenance.two bundle heat exchanger
Air Compressor Heat Exchanger
After One Year with the ELECTROchem System

 

 

clean and greenELECTROchem Water Systems is a subsidiary of Chemfree Water Systems Inc., and is certified by the Cleaner and Greener Environment Program for its positive emission reduction actions. Visit the Cleaner and Greener Web Site for information on reducing energy use and emissions.